Changsha Tianchuang Powder Technology Co., Ltd
Changsha Tianchuang Powder Technology Co., Ltd Professional Laboratory Powder Milling Equipment Manufacturer in China
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China Tencan 10L Light Stirred Ball Mill Customized for Special Requests & Specifications
Overview
Light Stirred Ball Mill mainly consists of jar with inner grinding media, stirring device and other auxiliary devices such as recycling device, cooling device, timing device, speed adjusting controller, and etc. With its remarkable efficiency and outstanding ability to attain fine granularity, the stirred ball mill impeccably fulfills the technological requisites of diverse processes. Boasting small-batch processing capabilities, along with low power consumption and cost-effective pricing, it has emerged as the optimal selection for universities, research institutions, and enterprises that are delving into the crushing of new materials and conducting paint research.
Working Principle
When the machine rotates at a high speed under the impetus of the main axis, the grinding media simultaneously move in an irregular manner. This dynamic action allows the grinding material to be pulverized, ground, and sheared into fine granular powder. Notably, the size, shape, and proportion of the grinding media all play significant roles in determining the grinding outcome. Generally, contrary to intuition, a larger size of the grinding media tends to yield a finer grinding powder. By carefully calibrating the matching ratio of the grinding media and precisely adjusting the rotation speed, an enhanced grinding effect can be achieved.
Applications
Light Stirred Ball Mill is widely used in fields of zirconia silicate, zirconia, alumina oxide, ceramic, chemical, electronic material, magnetic material, paper-making, painting, non-metal minerals, new materials, coating, graphite, calcium carbonate, medicine, and so on.
Features
1. Efficient energy utilization leads to significant energy conservation.
2. Granularity is adjustable by adjusting grinding time.
3. Less vibration, low noise.
4. Simple structure, easy operation.
5. Meet requirements of various processes, realize continuous or intermittent production.
6. Jar with jacket, easy to control the grinding temperature .
7. Optimizing energy use results in substantial energy savings.
8.Customers can select from a range of grinding jars constructed from diverse materials, such as stainless steel, corundum ceramic, polyurethane, zirconia, among others.
Technical Parameters
| Technical Parameters of Tencan Light Type Stirred Ball Mill | ||||||||
| Model No. | Rotate Speed (RPM) |
Total Volume (L) |
Max Load Volume (L) |
Power Supply | Available Jars | Feed Sizes (mm) |
Output Granularity (μm) |
Control Mode |
| JM-5L | 60-560 | 5 | 1.75 | 220V/0.75KW | Stainless Steel Jar Nylon Mill Jar Corundum Mill Jar PU Mill Jar Zirconia Mill Jar Agate Mill Jar PTFE Mill Jar |
≤5mm | ≤1μm | Frequency Converter or Fixed Speed setting at buyer's option |
| JM-10L | 60-560 | 10 | 3.50 | 220V/1.5KW | ≤10mm | ≤1μm | ||
| JM-15L | 60-380 | 15 | 5.25 | 380V/2.2KW | ≤10mm | ≤1μm | ||
| JM-20L | 60-380 | 20 | 7.00 | 380V/2.2KW | ≤10mm | ≤1μm | ||
Available Mill Jars & Balls
As an industry-leading manufacturer specializing in planetary ball mills, our product portfolio extends far beyond just a diverse range of high-quality planetary ball mill units. We take pride in also being a one-stop shop for all your milling needs, offering an extensive selection of accessories, including mill jars and mill balls, available in a comprehensive array of sizes to ensure compatibility and optimal performance for every application.
Our available mill jars come in a wide variety of materials to meet diverse application requirements. These include highly durable 304 and corrosion-resistant 316L stainless steel mill jars, which offer excellent strength and longevity. For applications demanding enhanced chemical resistance and precision grinding, we offer agate mill jars renowned for their smooth surfaces and inert properties. Alumina ceramic mill jars, crafted from corundum, provide outstanding hardness and thermal stability, making them ideal for high-temperature and abrasive material processing. Zirconia mill jars are another excellent option, prized for their toughness and resistance to wear. Silicon nitride mill jars offer remarkable mechanical properties and are suitable for handling harsh chemicals. Nylon mill jars are lightweight and chemically resistant, while PU mill jars provide flexibility and good abrasion resistance. Tungsten carbide mill jars are extremely hard and can withstand heavy-duty grinding tasks. PTFE mill jars are known for their non-stick and chemically inert characteristics, ensuring clean and efficient milling. The list goes on, and our team is dedicated to helping you select the most appropriate mill jar for your specific needs.
Available mill balls in full sizes: Tungsten carbide balls, Agate balls, Zirconia balls, Stianless steel Balls, Alumina balls, and etc.
| Recommendation For Matching Solutions About Mill Jars & Materials | |
| Categories of Materials | Recommended Mill Jars |
| Soil and other Materials which are not allowed with any impurity | Agate mill jar |
| Metal & nonmetal materials which are not allowed with any impurity | Zirconia mill jar |
| High hardness materials like diamond, tungsten carbide | Tungsten carbide mill jar |
| Strong add & alkali materials or other materials at high temperature | PTFE mill jar |
| Iron ore materials with lower impurity sensitivity | 304 Stainless steel mill jar |
| Pigment or other materials with later process under high temperature | Nylon mill jar |
| Aluminum materials like ceramic glaze | Corundum mill jar |
| Electronic materials like lithium battery | Polyurethane mill jar |
| Easily oxidized materials or some special materials which need to be protected under special atmosphere. | Vacuum mill jar |
| References About Grinding Medias & Materials | ||
| Materials of Grinding Media |
Hardness (Mohs) |
Features |
| Zirconia Balls | ≥9.0 | Super wear-resistance, without any impurity, corrosion & high temperature resistance. |
| Stainless Steel Balls | ≥6.0 | Wear-resistant, general corrsion resistance, high temperature resistance. |
| Agate Balls | ≥7.0 |
It exhibits exceptional wear resistance and is suitable for use with materials in the medical and food industries, as well as other applications where contamination with metal is unacceptable, and it also possesses corrosion and high temperature resistance. |
| Alumina Balls | ≥8.5 | Wear-resistant, corrsion resistance and high temperature resistance. |
| Tungsten Carbide Balls | ≥9.0 | Super wear-resistance, without any impurity, corrosion & high temperature resistance. |
| Matching Solutions for Mill Jars & Balls | |||||
| Items | Agate Balls | Alumina Balls | Stainless Steel Balls | Zirconia Balls | Tungsten Carbide Balls |
| Agate Mill jar | √ | ||||
| Corundum Mill Jar | ▲ | √ | ▲ | ||
| Stainless Steel Mill Jar | √ | ||||
| Zirconia Mill Jar | ▲ | √ | |||
| Nylon Mill Jar | ▲ | √ | |||
| PTFE Mill Jar | √ | ▲ | |||
| Polyurethane Mill Jar | √ | ▲ | |||
| Tungsten Carbide Mill Jar | ▲ | √ | |||
| √ means: most suitable ▲ means: suitable | |||||