40L Full-directional Laboratory Ball Mill For Nano Powder Grinding With Multiple Dimensional Rotations
Technical Overview
Our industrial-scale planetary ball mill represents the cutting edge in nanomaterial processing technology. Engineered for high-volume precision grinding, this system combines multi-dimensional rotation with advanced process control to achieve unprecedented results in particle size reduction and material homogenization.
Key Specifications
-
Processing Volume: 40L total capacity (4×10L chambers)
-
Particle Refinement: Achieves consistent 100nm particle distribution
-
Motion System: Patented 3D planetary rotation technology
-
Control Interface: Fully programmable touchscreen operation
-
Special Configurations: Vacuum/Inert gas compatible
-
Innovative Grinding Dynamics
The system's revolutionary motion profile creates a unique material processing environment where each grinding jar:
• Executes planetary rotation in three dimensions
• Maintains constant centrifugal acceleration
• Achieves optimal impact energy transfer
This advanced kinematics ensures complete material processing without stagnation zones, producing powders with exceptional uniformity.
Industrial-Grade Applications
Advanced Material Production
-
Battery electrode nanomaterials (NMC, LFP, silicon anodes)
-
Structural ceramic composites (SiC, ZrO₂, Al₂O₃)
-
Magnetic core materials (soft ferrites, amorphous alloys)
-
Thermal spray powders (MCrAlY, ceramic coatings)
Electronic Component Manufacturing
-
Multilayer ceramic capacitor dielectrics
-
Varistor and thermistor precursors
-
Piezoelectric ceramic formulations
-
Electronic packaging materials
Specialty Chemical Processing
-
High-performance catalyst supports
-
Pharmaceutical co-crystals
-
Functional pigment dispersions
-
Rare earth compound refinement
-
System Features & Benefits
-
Precision Motion Control
-
Servo-driven planetary transmission (±0.2% speed accuracy)
-
Active vibration damping system
-
Real-time torque monitoring
-
-
Advanced Process Management
-
-
Multi-stage programmable cycles
-
Temperature-regulated grinding
-
Automated safety interlocks
-
-
Material-Specific Solutions
-
-
Wear-resistant jar linings (ZrO₂, WC, stainless steel)
-
Gas-tight sealing systems
-
Cryogenic grinding options
-
Performance Advantages
-
Throughput Capacity: Processes 8-12kg batches
-
Energy Efficiency: 30% reduction in power consumption
-
Process Flexibility: Dry/Wet/Cryogenic grinding modes
-
Quality Consistency: ±1.5% particle size distribution
This industrial-scale milling system represents a paradigm shift in powder processing technology, combining German engineering precision with Japanese manufacturing quality. Its exceptional capacity and advanced features make it ideal for:
-
Pilot production facilities
-
Advanced materials research
-
Quality control laboratories
-
Nanomaterial development
The system's modular architecture supports over 50 different grinding media configurations, enabling processing of everything from superhard carbides to delicate pharmaceutical compounds. With its combination of production-scale capacity and research-grade precision, our 40L planetary ball mill establishes new benchmarks in industrial powder processing technology.Below are some powder samples provided for your consideration.
Technical Features
| Drive Mode | Gear drive and belt drive |
| Operation Mode | Two or four grinding tanks working together |
| Maximum Loading Capacity | 2/3 of the capacity of milling tank |
| Feeding Size | Soil material≤10mm, other materials≤3mm |
| Output Granularity | Smallest 0.1 μm |
| Rotational Speed Ratio | 1/2 |
| Max. Continuous Operating Time | 48hours |
| Optional Modes of Speed Control | Frequency conveter and automatic timing control |
| Materials of Jar | Stainless steel, agate, nylon, corundum, zirconia, etc. |
Technical Parameters
| Parameters of Full-Directional Laboratory Ball mill |
| Type | Power
(KW) | Voltage
(V) | Dimension(mm) | Revolution Speed
(rpm) | Rotation Speed
(rpm) | Total Timing
(min) | Alternating Run
Time of Forward &
Reversal Rotation
(min) |
| QXQM-0.4 | 0.75 | 220V-50Hz | 1100*750*825 | 35-335 | 70-670 | 1-9999 | 1-999 |
| QXQM-1 | 0.75 | 220V-50Hz | 1100*750*825 | 35-335 | 70-670 | 1-9999 | 1-999 |
| QXQM-2 | 0.75 | 220V-50Hz | 1100*750*825 | 35-335 | 70-670 | 1-9999 | 1-999 |
| QXQM-4 | 0.75 | 220V-50Hz | 1100*750*825 | 35-335 | 70-670 | 1-9999 | 1-999 |
| QXQM-6 | 0.75 | 220V-50Hz | 1100*750*825 | 35-335 | 70-670 | 1-9999 | 1-999 |
| QXQM-8 | 1.5 | 220V-50Hz | 1220*900*960 | 35-290 | 70-580 | 1-9999 | 1-999 |
| QXQM-10 | 1.5 | 220V-50Hz | 1290*900*960 | 35-290 | 70-580 | 1-9999 | 1-999 |
| QXQM-12 | 1.5 | 220V-50Hz | 1220*900*960 | 35-290 | 70-580 | 1-9999 | 1-999 |
| QXQM-16 | 3 | 380V-50Hz | 1530*1070*1220 | 30-225 | 60-510 | 1-9999 | 1-999 |
| QXQM-20 | 4 | 380V-50Hz | 1700*1100*1200 | 25-215 | 50-430 | 1-9999 | 1-999 |
| QXQM-40 | 5.5 | 380V-51Hz | 1900*1450*1480 | 20-195 | 40-390 | 1-9999 | 1-999 |
Accessories of Mill Jars & Balls
Available Mill Jars:
304 stainless steel mill jar, 316 stainless steel mill jar, tungsten carbide mill jar, agate mill jar, alumina ceramic mill jar(also called corundum mill jar), zirconia mill jar, nylon mill jar, polyurethane mill jar, mill jar (PTFE), and etc.
| Recommendation For Matching Solutions About Mill Jars & Materials |
| Categories of Materials | Recommended Mill Jars |
| Soil and other Materials which are not allowed with any impurity | Agate mill jar |
| Metal & nonmetal materials which are not allowed with any impurity | Zirconia mill jar |
| High hardness materials like diamond, tungsten carbide | Tungsten carbide mill jar |
| Strong add & alkali materials or other materials at high temperature | PTFE mill jar |
| Iron ore materials with lower impurity sensitivity | 304 Stainless steel mill jar |
| Pigment or other materials with later process under high temperature | Nylon mill jar |
| Aluminum materials like ceramic glaze | Corundum mill jar |
| Electronic materials like lithium battery | Polyurethane mill jar |
Easily oxidized materials or some special materials which need to
be protected under special atmosphere. | Vacuum mill jar |
Available Mill Balls:
304 stainless steel mill balls, 316 stainless steel mill balls, tungsten carbide mill balls, agate mill balls, alumina balls, zirconia mill balls, and etc.
| References About Grinding Medias & Materials |
Materials of
Grinding Media | Hardness
(Mohs) | Features |
| Zirconia Balls | ≥9.0 | Super wear-resistance, without any impurity, corrosion & high temperature resistance. |
| Stainless Steel Balls | ≥6.0 | Wear-resistant, general corrsion resistance, high temperature resistance. |
| Agate Balls | ≥7.0 | Super wear-resistance, used for medicine,food and other materials which can not be contaminated with metal, corrosion, and high temperature resistance. |
| Alumina Balls | ≥8.5 | Wear-resistant, corrsion resistance and high temperature resistance. |
| Tungsten Carbide Balls | ≥9.0 | Super wear-resistance, without any impurity, corrosion & high temperature resistance. |
| Matching Solutions for Mill Jars & Balls |
| Items | Agate Balls | Alumina Balls | Stainless Steel Balls | Zirconia Balls | Tungsten Carbide Balls |
| Agate Mill jar | √ | | | | |
| Corundum Mill Jar | ▲ | √ | | ▲ | |
| Stainless Steel Mill Jar | | | √ | | |
| Zirconia Mill Jar | | ▲ | | √ | |
| Nylon Mill Jar | ▲ | | | √ | |
| PTFE Mill Jar | √ | | | ▲ | |
| Polyurethane Mill Jar | √ | | | ▲ | |
| Tungsten Carbide Mill Jar | | | | ▲ | √ |
| √ means: most suitable ▲ means: suitable |
TENCAN Planetary ball mills are available in different versions.
Please refer to our website www.lab-mills.com for a complete overview of the different performance features.
